122+ Woodworking Plans For Flag Display Case

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Opening: Honoring Service with a DIY Flag Display Case Creating a flag display case is a deeply personal project, a way to honor the service and sacrifice represented by the flag. This guide will walk you through the steps to build a beautiful and lasting case, allowing you to proudly display a folded flag.

Materials and Tools You'll Need:

Wood (Select your preferred hardwood or softwood. Common choices include oak, cherry, or pine. The size depends on the flag dimensions typically around 25" wide x 13" high x 3" deep.)

Wood Glue

Clamps

Miter Saw (or hand saw with miter box)

Table Saw (optional, for cutting grooves for the back)

Router (optional, for decorative edges)

Sandpaper (various grits)

Wood Finish (stain, sealant, varnish, lacquer)

Glass or Acrylic Sheet (cut to fit the front of the case)

Brad Nailer or Finish Nails (and hammer)

Measuring Tape

Pencil

Safety Glasses

Ear Protection

Step 1: Planning and Cutting the Wood: Begin by carefully measuring your folded flag. Add a small amount of clearance (approximately 1/4" on all sides) to determine the internal dimensions of your case. Plan the dimensions of the exterior of your display case considering the thickness of the wood. Cut the wood pieces to the necessary dimensions. You'll need:

Two side pieces (height and depth)

A top piece (width and depth)

A bottom piece (width and depth)

Use the miter saw to cut 45-degree angles on the ends of all four pieces. These angled cuts will form the mitered corners of the case.

Step 2: Assembling the Case: Apply wood glue to the mitered ends of the wood pieces. Carefully align the corners to form the rectangular shape of the display case. Use clamps to hold the corners tightly together while the glue dries. Ensure the corners are square by using a square or measuring diagonally. Allow the glue to dry completely, typically 24 hours.

Step 3: Creating the Back Panel Groove (Optional): If using a table saw, carefully cut a groove along the inside back edges of the assembled case to accommodate the back panel. The groove should be deep enough and wide enough to securely hold the back panel. If you don't have a table saw, you can use a router with a rabbeting bit or simply attach the back panel directly to the back of the case with glue and nails.

Step 4: Sanding and Finishing: Once the glue is dry and the clamps are removed, thoroughly sand the entire case, starting with a coarser grit sandpaper (e.g., 120 grit) and progressively moving to finer grits (e.g., 220 grit, then 320 grit). This will create a smooth surface for finishing. Apply your desired wood finish (stain, sealant, varnish, or lacquer) according to the manufacturer's instructions. Allow each coat to dry completely before applying the next.

Step 5: Installing the Back Panel: Cut a piece of wood (plywood or solid wood) to fit snugly into the groove you created in Step 3, or cut the back panel so it fits nicely on the back of the case. Attach the back panel to the case using glue and brad nails or finish nails. Ensure the nails are driven in straight and flush with the surface.

Step 6: Installing the Glass or Acrylic Front: Clean the glass or acrylic sheet thoroughly. Insert the glass or acrylic sheet into the front opening of the case. You can secure it in place by using small brads or by creating a small lip with thin wood strips glued to the inside of the frame. The goal is to hold the glass securely but also allow it to be replaced if needed in the future.

Step 7: Final Touches: Inspect the case for any imperfections and make any necessary repairs or touch-ups. You may want to add a small hook or bracket on the back of the case for mounting it on a wall.

Conclusion: A Lasting Tribute Congratulations! You've created a beautiful and meaningful flag display case. This handcrafted case will serve as a lasting tribute to the service and sacrifice represented by the flag it holds. Enjoy displaying your flag with pride.

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